There's an issue with the clutch lever, which might impact riding safety.
Kawasaki Motors USA is issuing a voluntary safety recall on certain 2024 Ninja 500 and Z500 The models in question are impacted by a clutch problem within a particular manufacturing batch of these motorcycles. In the affected series, the clutch release shaft might not have received proper welding, potentially leading to its fracture during use. Should this occur, the clutch might remain locked when the rider intends otherwise, effectively rendering the motorcycle immobile. This scenario poses an increased danger of accidents, for evident safety concerns.
Around 3,742 motorcycles might be impacted, constituting roughly one percent of the total based on Kawasaki’s data. These bikes were produced from January 22, 2024, through February 6, 2024.
Regarding the models impacted, it encompasses various versions of the 2024 Kawasaki Ninja 500 and Z500 series. Below is the complete list.
- 2024 Kawasaki Z500 ABS
- 2024 Kawasaki Z500 SE with ABS
- 2024 Kawasaki Ninja 500 with ABS
- 2024 Kawasaki Ninja 500 KRT Edition
- 2024 Kawasaki Ninja 500 KRT Edition with SE Package and ABS
- 2024 Kawasaki Ninja 500 SE 40th Anniversary Edition with ABS
In May 2024, Kawasaki Motors Limited (referred to hereafter as KML), which is also the parent firm of Kawasaki Motors USA, initiated an inquiry into certain reported issues. During their probe, they found out that the supplier for the clutch release shaft might have inadvertently utilized ‘test components’ sourced from just one particular welding unit on motorcycles being manufactured within this period. Following additional examination and verification of these circumstances, KML opted to issue a recall .
On March 20, 2025, Kawasaki Motors USA intends to inform their dealership network regarding this matter. They plan to dispatch notification letters to the registered owners of the implicated motorcycles starting from March 24, 2025. Additionally, Kawasaki has directed its dealerships to halt all sales and deliveries of these problematic models until they implement the necessary recall repairs.
Regarding the details of the recall repair, authorized Kawasaki dealers will replace the clutch release shaft free of charge for customers. The recall reference number provided by Kawasaki for this initiative is MC25-04. Customers can reach out to Kawasaki Customer Service at 1-866-802-9381 for further assistance.
Moreover, owners can reach out to the U.S. National Highway Traffic Safety Administration's Vehicle Safety Hotline by calling 1-888-327-4236 (TTY 888-275-9171) or by visiting their website. www.nhtsa.gov .
More Recent Recalls
- Owners of Honda CB650R and CBR650R Models, There’s a Recent Recall for Your Bicycles
- Kawasaki Advises Against Riding the Ninja e-1 or Z e-1 Until This Recall Issue Is Resolved
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